Thermite weld evaluations and developments: railroads, manufacturers and suppliers continually improve infrastructure products and practices for improved performance and reliability. (TTCI R&D).

Railway Track and Structures | December 1, 2002| | Copyright

In 1988, at the beginning of heavy-axle-load operations at the Facility for Accelerated Service Testing, Transportation Technology Center, Inc., there was a failure rate of 89 percent with thermite welds after 159 mgt (this failure rate is for service failures only-through weld fractures), while running 315,000-pound cars. Welds were not optimized to perform in this more-demanding, increased axle load environment.

Therefore, weld manufacturers recognized that product improvements were required to obtain acceptable performance under heavier axle loads.

The ...

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